Preparation of Mesoporous and/or Macroporous SnO2-Based Powders and Their Gas-Sensing Properties as Thick Film Sensors

Mesoporous and/or macroporous SnO(2)-based powders have been prepared and their gas-sensing properties as thick film sensors towards H(2) and NO(2) have been investigated. The mesopores and macropores of various SnO(2)-based powders were controlled by self-assembly of sodium bis(2-ethylhexyl)sulfosuccinate and polymethyl-methacrylate (PMMA) microspheres (ca. 800 nm in diameter), respectively. The introduction of mesopores and macropores into SnO(2)-based sensors increased their sensor resistance in air significantly. The additions of SiO(2) and Sb(2)O(5) into mesoporous and/or macroporous SnO(2) were found to improve the sensing properties of the sensors. The addition of SiO(2) into mesoporous and/or macroporous SnO(2) was found to increase the sensor resistance in air, whereas doping of Sb(2)O(5) into mesoporous and/or macroporous SnO(2) was found to markedly reduce the sensor resistance in air, and to increase the response to 1,000 ppm H(2) as well as 1 ppm NO(2) in air. Among all the sensors tested, meso-macroporous SnO(2) added with 1 wt% SiO(2) and 5 wt% Sb(2)O(5), which were prepared with the above two templates simultaneously, exhibited the largest H(2) and NO(2) responses.